SGE Facility & Equipment

Our state of the art in-house manufacturing facility is housed on over 10 acres with 9,000 square feet of office space, over 100,000 square feet of manufacturing and 12,000 square feet dedicated sandblasting and indoor climate controlled painting areas. All of which are tracked with an ERP system that includes barcoded traveling work orders for real time data collection throughout manufacturing.

Vessel Fabrication Bay 1

Our main indoor fabrication bay for fabricating 72” diameter up to 186” diameter vessels up to 30 tons. Some of the main features of the area are:

• (x16) Main tank roll stations with dedicated welding machines
• (x20) Sets of tank turning rolls up to 90,000lbs
• (x2) 15 ton bridge cranes & (x1) 10 ton bridge crane
• (x3) Submerged arc welders with manipulator arm

Vessel Fabrication Bay 2

Our secondary indoor fabrication bay for fabricating 96” diameter and below vessels up to 10 tons. Some of the main features of the area are:

• (x7) Main tank roll stations with dedicated welding machines
• (x9) Sets of tank turning rolls up to 25,000 lbs
• (x2) 5 ton bridge cranes & (x1) 2 ton jib hoist
• (x1) Submerged arc welders with manipulator arm

Vessel Fabrication Bay 3

Our third indoor fabrication bay for fabricating 120” diameter and below vessels up to 20 tons as well as a dedicated pipe fabrication stations. Some of the main features of the area are:

• Can be segregated for work with high alloy steel such as Stainless Steels, Monel, Inconel and other nickel alloys
• (x1) 96” x 240” CNC High definition plasma cutting machine for high alloy steels
• (x6) Main tank roll stations with dedicated welding machines
• (x8) Sets of tank turning rolls up to 25,000lbs
• (x2) 10 ton bridge cranes
• (x1) Submerged arc welders with manipulator arm

Structural Fabrication Bay

Our structural fabrication bay for fabricating structural components such as skids, platforms, and ladders. Some of the main features of the area are:

• (x6) Stations with dedicated welding machines
• (x2) 3 ton bridge cranes

Machine Shop

Our machine shop area makes all of the detailed component parts and subassemblies. Some of the main features of the area are:

• (x1) 120” x 480” CNC High definition plasma/ oxy fuel cutting machine
• (x3) Plate roll machines (10’ wide, 8’ wide, & 6’ wide)
• (x1) 10 ton bridge crane
• Bench welding stations with positioners, mills, lathes, drill presses, Ironworker & hydraulic press.

Coatings

Our coatings department, managed by multiple NACE certified personnel can apply most industrial interior/exterior coatings for vessels, piping and structural, as well as interior rubber lining. Our application equipment includes multiple airless, conventional and plural component machines. All of SGE’s air supply is dried, cleaned and filtered. Some of the main features are:

• (x1) 20’ x 20’ x 60’ Blast booth with automated media reclamation/airwash system
• (x5) Climate controlled painting suites
• (x1) 16’ x16’ x 63’ Climate controlled paint booth
• 8000 Square foot rubber application area
• (x1) Steam generator for rubber curing
• (x1) 72” x 144” Autoclave for curing

Yard, Storage, & Staging – 7 acres

Our outdoor fabrication area for fabricating vessel diameters up to 240” and 60,000 lbs undertook, with the capability to produce vessels up to 300,000 lbs. This area is equipped with multiple forklifts ranging from 2,000 lb to 60,000 lb lifting capability as well as a 15,000 lb mobile crane. Some of the main features of the area are:

• (x3) Main tank roll stations with dedicated welding machines
• (x3) Sets of tank turning rolls up to 150,000lbs
• (x1) 30 ton bridge cranes
• (x1) 24’ flatbed truck for local deliveries
• (x1) compressed air supply consisting of 150hp, 75hp, 50hp screw compressors with an additional 150hp backup